JH Motorsports Inc.

JHM Front Mount Intercooler Kit for B5 S4
[FMIC-B5S4]

~~$600.00~~ $525.00

JHM Front Mount Intercooler Kit for B5 S4

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INSTALL EXAMPLES

RS4 Bumper install example
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Click to enlarge picture

Background
Introducing the JHM FMIC that fits behind the stock bumper (see installation notes below). In order to bring a low cost Front Mount Intercooler Kit to market we based this kit on the popular low cost Ebay core that JHM and many others have had REAL WORLD success with. We just wanted to put it in a comprehensive kit with a nice and clean 4 piece piping kit, our popular VIDEO instructions, 35 minutes in length (really needed for all the bumper mods), mounting brackets and an optional but recommended electric fan kit. Like many mods, you have to sacrifice something for performance. You basically have to remove half of the bumper support between the mount brackets, remove your stock fog lights (aftermarket fog lights may fit) and eliminate or relocate your headlight squirters to install this kit. So unless you need your headlight squirters, fog lights or are worried about taking a pole right to the center between the bumper brackets you should be fine.

Performance
We ran this exact core in our cars during our record setting K03 and K04 quarter mile runs (We went 12.28 @ 114mph and 11.1 @ 130mph respectively with full interior.) Click here for more info on our cars. In normal JHM style we only do REAL WORLD testing on our products and this kit is no exception. We don't believe in hype and cool sounding specs, just parts that are known to work. With this front mount kit, we have also found that it out performs any sidemount style intercooler currently on the market. It works great at the drag strip and on the street. However it will work fine for Auto X and short periods of road racing, it may cause overheating if you road race in warm climates above 80f for more than 15 minutes or so. Basically it will work great for 90% of the public. If you need the best sidemounts and don't care to chop up your bumper and want your stock fog lights we sell ER sidemount intercoolers as well. Once again though, JHM has been using this intercooler core on the street with no issues for almost 2 years now.

Information Page with more pictures and video of the install and mods required -->HERE

Kit contents
- JHM Exclusive VIDEO instructions. (35 minutes in length and a 19 page printed picture instruction packet as well)
- FMIC Core (Overall Length: 30" - Core Length: 22" - Height: 11" - Thickness: 3" - Inlet: 2.5" - Outlet: 2.5" - Air Flow Rate: less than 700Cubic Feet/Min, Rated to 600-700 Max HP - Working Pressure: 5-40PSI - Pressure Drop: 2-5psi@35psi; 0.2~0.5psi@15psi - Material: 100% Aluminum - Design: Bar and Plate - Construction: Machine Cut and Stamped, Hand Welded - Finish: Polished - Net Weight: 19lbs)
- JHM 4 piece piping kit. Pipes that connect to the Bi-pipe are 2.25" just like the stock or APR bi-pipe. Pipes that connect to the turbo outlets are 2" just like all B5 S4 outlet pipes. (Pipes are fully bent with only one of the 4 pipes having a weld)
- All Couplers and T-bolt style Clamps needed for install. (Kit only reuses the Passenger side lower hose, but elminates the restrictive Driver's side lower S-hose) Couplers are available in Blue, Red or Black, see dropdown box below.
- JHM FMIC Stainless Steel mounting brackets w all hardware, plugs, zip ties and adjustment shims.

Options
- VAST Electric Fan Kit w JHM Video install instructions (14 minutes long). Medium flow or high flow available, see dropdown box below. (JHM recommends the high flow version for best cooling in temps above 90f). JHM has been in 110f temps in stop and go traffic with the high flow fan kit and this intercooler. The A/C system was still working flawlessly and coolant temps were still normal.
- JHM Painted on logo Click Here to see a picture of how it looks (most colors available and allow an extra day for us to do this and make sure the paint is dry prior to shipping). See dropdown box below.
- Stock/APR bi-pipe or RS4 bi-pipe connections. See dropdown box below.
- FMIC core. If you already have an Ebay FMIC core and just need some of our other parts and or instructions to make it a better fit, you can select to not get the core. NOTE: JHM is not responsible for fitment to your core, it is up to you to make sure it matches our specs and fits.
- Stainless Steel mounting brackets w all hardware, plugs, zip ties and adjustment shims. See dropdown box below.

Installation Notes
This kit has been successfully test fitted on several vehicles with stock bumpers, so we know it works. If you have another bumper other than stock JHM cannot guarantee fitment. However, this kit should work with just about any bumper with some or no modifications. Furthermore this install requires patience and metal cutting skills. Due to the fact that the core support, the bumper mounts and many other items are able to be adjusted, plan on needing to fine tune and adjust until you have the kit fitting behind the stock bumper. Also plan on using shims (included with our bracket kit) to get the FMIC core lined up to fit best. If you make your own brackets, finalize them after the bumper and piping kit are completely on. This kit fits even better on cars equipped with intake manifold spacers (available from us, email us for more info).

Disclaimer
By installing this kit you understand that you will have to modify your factory bumper support which was installed from the factory for safety. JHM is not responsible for any damage to your vehicle or bodily injury in the event of an accident due to the modifications required to be made to the bumper support in order to install this FMIC Kit. This kit is also recommended for cars with upgraded motor mounts, the 034 snub cage and the JHM DTS mod due to the tight clearances of the piping. With less engine movement from upgraded driveline mounts you are less likely to hurt anything on your car when racing or launching the car.

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Available Options:
Bi-Pipe:
Coupler Color:
Electric Fan Kit:
FMIC Core:
JHM Painted on Logo:
Mounting Brackets & Hardware:

This product was added to our catalog on Friday 18 July, 2008.

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